Electrostatic powder coating line
Precise powder control, efficient spraying, green production, achieving the dual effects of product surface beauty and protection.
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Coating machine Big Cyclone Powder Room
1. Efficient powder recovery system +
Using large cyclone technology, it can efficiently separate and recover powder. The single separation rate can reach more than 95%, which greatly improves the utilization rate of powder.
2. Convenient cleaning and maintenance +
Large cyclone powder rooms usually adopt an easy-to-clean design, such as being made of pp material, which does not absorb static electricity, making the cleaning work more convenient and faster. In addition, the lower conical tube of the cyclone is connected with a hinged quick buckle for easy movement and cleaning.
3. Optimized powder spraying design +
The spray booth is designed with multiple automatic openings. The spray guns are arranged horizontally or vertically, and are equipped with manual spraying stations, making the spraying process more flexible and adaptable to the spraying needs of different workpieces.
4. Good environmental performance +
Through efficient powder recovery and filtration systems, large cyclone powder rooms can significantly reduce dust emissions, improve the working environment, and meet environmental protection requirements.
5. Stable operating performance +
Large cyclone powder rooms are usually equipped with a stable exhaust system to ensure a clean working environment in the powder spraying room and at the same time ensure long-lasting and stable powder recovery effects.
6. Save energy and resources +
Efficient powder utilization and low energy consumption design help save energy and resources and reduce production costs.
7. Safe design +
Taking into account the explosion-proof requirements, the large cyclone powder room will take corresponding safety measures when designing and manufacturing it, such as setting up negative pressure hood-type air suction to prevent dust explosions.
8. Beautiful and durable appearance +
The appearance design of the powder room draws on the advantages of imported powder spray rooms from abroad. It is both beautiful and durable. It is manufactured with advanced processing equipment and has fine workmanship.
1. Structural design:
The large cyclone powder room usually has a specially designed circular or conical cyclone chamber. This structure can make the powder produce a rotating motion when entering the powder room, and the separation of powder and air is achieved through the action of centrifugal force.
2. Efficient recovery:
The design of the cyclone chamber can efficiently recover powder and reduce powder waste. Its separation efficiency is usually high, which can effectively reduce production costs.
3. Environmental performance:
Since the cyclone powder room system effectively recovers powder up to 99.99%, the amount of dust discharged into the atmosphere is reduced, which meets environmental protection requirements.
4. Easy operation:
The operation of the large cyclone powder room is usually simple, and the staff can get started after a short training.
5. Powder spraying quality:
The design inside the powder room helps to provide a uniform powder spraying effect and ensure the quality of the coating.
6. Strong adaptability:
The large cyclone powder room can adapt to workpieces of different sizes and shapes, and can achieve the coating of various complex workpieces by adjusting the relative position of the spray gun and the workpiece.
7. Intelligent control:
Modern large cyclone powder rooms are often equipped with intelligent control systems, which can automatically adjust the flow rate of powder and the working state of the spray gun to achieve precise control.
8. Safety performance:
The equipment is designed with the safety of operators in mind, such as being equipped with emergency stop buttons and protective devices.
9. Energy saving and environmental protection:
The large cyclone powder room has low energy consumption during operation, which helps save energy while reducing the impact on the environment.
10. Modular design:
Many large cyclone powder rooms adopt modular design and can be customized according to the actual needs of users, adding or reducing functional modules.
1. Working principle:
The large cyclone powder room uses the principle of cyclone separation to separate powder coating from the air through high-speed rotating airflow. When the airflow containing powder enters the powder room, under the action of the cyclone separator, the powder is thrown to the wall due to centrifugal force, and the powder is separated into recyclable powder and waste powder. The recyclable powder will be recycled to the powder supply center, and the waste powder will be sucked into the secondary recovery cabinet.
(1) Cyclone separator: It is the core component of the powder room and is responsible for separating the powder from the airflow.
(2) Powder supply center: It is used to supply powder to the powder spray gun and collect the separated powder for easy recycling.
(3) Exhaust system: It includes a fan and exhaust duct to discharge the purified air.
(4) Secondary recovery cabinet: A device for recycling waste powder
(5) Control system: It is used to monitor and adjust the operating parameters of the powder room to ensure stable operation.
(6) Safety device: It includes dust explosion protection device and emergency shutdown device to ensure safe operation.
1. Preparation
(1) Ensure that the environment inside and outside the large cyclone powder room is clean and free of debris.
(2) Check whether the power supply, air source and powder spraying system are working properly.
2. Equipment debugging
(1) Adjust the spraying pressure and spraying distance of the spray gun to achieve the best spraying effect.
3. Powder spraying operation
(1) Place the workpiece to be sprayed on the conveyor belt.
(2) Turn on the powder spraying system and use the spray gun to evenly spray the powder on the surface of the workpiece.
4. Powder recovery
(1) During the spraying process, the powder that is not attached to the workpiece will be collected by the recovery system.
5. Color change operation
(1) If you need to change the color, you should first clean the inside of the powder spray cabinet to ensure that there is no residual powder.
6. Cleaning and maintenance
(1) After the spraying operation is completed, turn off the powder spray system and clean the spray gun and powder spray room.
7. Safety precautions
(1) During the operation, comply with safety regulations and ensure that the operator wears appropriate protective equipment.
(2) Prevent the powder concentration from being too high to avoid the risk of explosion.
(3) Ensure good ventilation conditions to maintain the health of the operator.
(1) Ensure that the environment inside and outside the large cyclone powder room is clean and free of debris.
(2) Check whether the power supply, air source and powder spraying system are working properly.
(3) Prepare the corresponding powder coating according to the spraying requirements.
(1) Adjust the spraying pressure and spraying distance of the spray gun to achieve the best spraying effect.
(2) Calibrate the powder recovery system to ensure the powder recovery efficiency.
(1) Place the workpiece to be sprayed on the conveyor belt.
(2) Turn on the powder spraying system and use the spray gun to evenly spray the powder on the surface of the workpiece.
(3) Pay attention to the speed and distance of the spray gun to avoid sagging or powder accumulation.
(1) During the spraying process, the powder that is not attached to the workpiece will be collected by the recovery system.
(2) The large cyclone powder room separates the powder from the waste powder through cyclone separation technology, and the collected powder can be reused.
(1) If you need to change the color, you should first clean the inside of the powder spray cabinet to ensure that there is no residual powder.
(2) Replace the powder in the powder supply system and change the color according to the operating instructions of the quick color change system.
(1) After the spraying operation is completed, turn off the powder spray system and clean the spray gun and powder spray room.
(2) Regularly check and maintain the various components of the large cyclone powder room, including the spray gun, airflow system, recovery system, etc.
(1) During the operation, comply with safety regulations and ensure that the operator wears appropriate protective equipment.
(2) Prevent the powder concentration from being too high to avoid the risk of explosion.
(3) Ensure good ventilation conditions to maintain the health of the operator.
1. Powder recovery efficiency: The powder recovery efficiency of the large cyclone powder room is an important indicator to measure its performance. When choosing, you should pay attention to whether its recovery rate meets or exceeds the industry standard to ensure that powder waste and environmental pollution are reduced.
2. Design structure: The internal structure design of the powder room should be reasonable to ensure that the powder is effectively separated during the spraying process, while being easy to operate and maintain.
3. Material selection: The material of the powder room needs to be able to withstand various process requirements during the spraying process, usually using PP, stainless steel or other corrosion-resistant materials.
4. Exhaust system: An effective exhaust system is essential to maintain a clean working environment. Make sure that the exhaust system can provide sufficient airflow to carry away dust.
5. Filtration system: A high-quality filtration system can further improve the recovery rate of powder and reduce the amount of dust discharged into the atmosphere. Advanced filtration technologies such as coated filter elements are options worth considering.
6. Operational safety: The operational safety of the large cyclone powder room is another important consideration, including safety features such as emergency stop buttons and dust explosion protection devices.
7. Maintenance and cleaning: Choosing a powder room that is easy to maintain and clean can reduce downtime and improve work efficiency.
8. Brand and after-sales service: Choosing a powder room of a well-known brand usually means better quality assurance and after-sales service.
9. Cost-effectiveness: On the basis of meeting the above conditions, it is also necessary to consider the overall cost-effectiveness of the powder room, including purchase cost, operation cost and maintenance cost.
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